DNV E460 and DNV E500 are high-strength structural steel plates classified by DNV for marine and offshore applications. The 'E' designation indicates these grades are specified with an Elevated yield strength, meaning they have a higher guaranteed minimum yield-to-tensile (Y/T) ratio (typically >0.85) compared to standard grades. This makes them particularly suitable for critical, highly stressed structural components where plastic deformation must be minimized, such as in offshore topside modules, heavy-lift ship decks, and Arctic vessel hulls.
Key Differences:
The core distinction lies in their strength levels. DNV E460 has a minimum yield strength of 460 MPa, while DNV E500 offers a higher yield strength of 500 MPa. This strength differential allows for weight-saving designs with E500, enabling the use of thinner plates for equivalent load-bearing capacity.
Both grades are produced through advanced processes like thermo-mechanical controlled processing (TMCP) or quenching and tempering (Q&T). However, achieving the higher strength and the elevated Y/T ratio of the E500 grade generally requires a more stringent chemical composition and precise process control. This leads to differences in fabrication and welding. Welding DNV E500 is more demanding, often requiring stricter procedures for preheating, controlled heat input, and post-weld heat treatment (PWHT) to manage the higher carbon equivalent and preserve the mechanical properties in the weld zone, minimizing the risk of hydrogen-induced cracking. DNV E460, while still requiring careful procedures, is generally more forgiving. The choice involves a trade-off: E500 offers superior strength for weight reduction, while E460 provides a balance of high performance with potentially lower fabrication complexity and cost.
Chemical Composition
|
DNV E460 extra high Strength Chemical Composition |
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|
Grade |
The Element Max (%) |
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|
C |
Si |
Mn |
P |
S |
Al |
N |
|
|
DNV E460 |
0.20 |
0.10-0.55 |
1.7 |
0.030 |
0.030 |
0.015-0.08 |
0.020 |
|
Nb |
V |
Ti |
Cu |
B |
Ni |
Mo |
|
|
0.02-0.05 |
0.04-0.10 |
0.02 |
|
0.005 |
|
|
|
|
DNV E500 extra high Strength Chemical Composition |
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|
Grade |
The Element Max (%) |
||||||
|
C |
Si |
Mn |
P |
S |
Al |
N |
|
|
DNV E500 |
0.20 |
0.10-0.55 |
1.7 |
0.030 |
0.030 |
0.015-0.08 |
0.020 |
|
Nb |
V |
Ti |
Cu |
B |
Ni |
Mo |
|
|
0.02-0.05 |
0.04-0.10 |
0.02 |
|
0.005 |
|
|
|
Mechanical Property
|
DNV E500 extra high general strength property |
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|
Grade |
|
Mechanical Property |
Charpy V Impact Test |
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|
Thickness |
Yield |
Tensile |
Elongation |
Degree |
Energy 1 |
Energy 2 |
|
|
DNV E500 |
mm |
Min Mpa |
Mpa |
Min % |
-40 |
J |
J |
|
t≤50 |
500 |
610-770 |
16% |
33 |
50 |
||
|
50<t≤70 |
500 |
610-770 |
16% |
33 |
50 |
||
|
70<t≤150 |
500 |
610-770 |
16% |
33 |
50 |
||
|
Note: Energy 1 is transverse impact test, Energy 2 is longitudinal |
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|
DNV E460 extra high general strength property |
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|
Grade |
|
Mechanical Property |
Charpy V Impact Test |
||||
|
Thickness |
Yield |
Tensile |
Elongation |
Degree |
Energy 1 |
Energy 2 |
|
|
DNV E460 |
mm |
Min Mpa |
Mpa |
Min % |
-40 |
J |
J |
|
t≤50 |
460 |
570-720 |
17% |
31 |
46 |
||
|
50<t≤70 |
460 |
570-720 |
17% |
31 |
46 |
||
|
70<t≤150 |
460 |
570-720 |
17% |
31 |
46 |
||
|
Note: Energy 1 is transverse impact test, Energy 2 is longitudinal |
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