JIS Pressure Vessel Steel

JIS Pressure Vessel Steel: The Complete Guide to JIS G3103 and JIS G3115 Standards

 

Japanese Industrial Standards (JIS) for pressure vessel steels are globally recognized for their superior weldability, high-temperature stability, and reliable mechanical properties. Whether you are manufacturing high-pressure boilers or intermediate-temperature reactors, understanding the nuances between JIS G3103 and JIS G3115 is critical for engineering safety and project success.

 

As a specialist in JIS Steel Plate supply, we provide the full range of grades—from the heat-resistant SB410 to the high-strength, weldable SPV490.

 

1. JIS G3103: Carbon and Molybdenum Steel for Boilers

 

JIS G3103 is tailored for boilers and pressure vessels operating at elevated temperatures. This standard is divided into carbon steel grades (SB series) and molybdenum alloyed grades (SBM series) for enhanced creep resistance.

 

Applications:

Steam drums and boiler heating surfaces.

Petrochemical reactors and oil storage tanks.

Manufacturing of separators and heat exchangers.

 

Key Grades of JIS G3103:

 

  • Carbon Steel Grades: SB410, SB450, SB480.
  • Molybdenum Alloy Grades: SB450M, SB480M (The "M" denotes Molybdenum for enhanced creep resistance at high temperatures).

 

Why Choose JIS G3103?

These plates are engineered for the internal shells of boilers and pressure vessels where consistent heat resistance is mandatory. The molybdenum-added grades (SB450M/SB480M) offer significantly better tensile strength at high temperatures compared to standard carbon grades.

 

2. JIS G3115: Steel Plates for Intermediate Temperature Service

 

JIS G3115 specifies hot-rolled steel plates with improved weldability intended for pressure vessels and high-pressure equipment. Unlike G3103, G3115 focuses on intermediate temperature service (excluding very high or very low ranges).

 

Applications:

Nuclear reactor pressure vessels and boiler steam drums.

Spherical storage tanks for liquefied petroleum gas (LPG).

Hydroelectric power station high-pressure pipes and volutes.

Chemical separators and heat exchangers.

 

Key Grades of JIS G3115:

SPV235, SPV315, SPV355, SPV410, SPV450, SPV490.

 

Engineering Advantages:

JIS G3115 steel is prized for its high yield strength and crack resistance. Its improved weldability makes it the "go-to" choice for complex structures such as spherical gas tanks and nuclear reactor components.

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3. JIS G3103 JIS G3115 Chemical Composition Mechanical Properties

 

Table 1: Chemical Composition of JIS G3103 (%)

Grade C Si Mn P (max) S (max) Mo
SB410 0.24 - 0.30 0.15 - 0.40 0.90 0.030 0.030 -
SB450 0.33 0.45 0.98 0.030 0.030 -
SB480 0.35 0.45 1.30 0.030 0.030 -
SB450M 0.25 0.45 0.98 0.030 0.030 0.45 - 0.60
SB480M 0.27 0.45 0.98 0.030 0.030 0.45 - 0.60

 

Table 2: Mechanical Properties of JIS G3103

Grade Tensile Strength (MPa) Yield Strength (MPa) Elongation (L=50mm, %)
SB410 410 - 550 225 21
SB450M 450 - 590 255 19
SB450 450 - 590 245 19
SB480 480 - 620 265 17
SB480M 480 - 620 275 17

 

Table 3: Chemical Composition of JIS G3115 (%)

Grade C Si Mn P (max) S (max)
SPV235 0.18 0.35 1.40 0.030 0.030
SPV315 0.18 0.55 1.60 0.030 0.030
SPV355 0.20 0.55 1.60 0.030 0.030
SPV410 0.18 0.75 1.60 0.030 0.030
SPV450 0.18 0.75 1.60 0.030 0.030
SPV490 0.18 0.75 1.60 0.030 0.030

 

Table 4: Mechanical Properties of JIS G3115

Grade Yield Strength (Min MPa) Tensile Strength (MPa) Elongation (Min %)
SPV315 275 - 315 490 - 610 16 - 23%
SPV235 400 - 510 195 - 235 17 - 24%
SPV355 315 - 355 490 - 610 14 - 21%
SPV410 370 - 410 550 - 670 12 - 18%
SPV450 410 - 450 570 - 700 19 - 26%
SPV490 450 - 490 610 - 740 18 - 25%

 

4. JIS G3103 JIS G3115 Global Equivalent Grade Charts

 

JIS G3103 Equivalent Table (International)

JIS Grade EN Standard German (DIN) Japanese (JIS Alternate) US (ASTM)
SB450 P296GH A St45, 17Mn4, StE315 SPV 315 A 515 Gr. 55
SB450M P296GH A St45, 17Mn4, StE315 SPV 315 A 515 Gr. 55
SB480 P355GH A St52, 19Mn8, StE355 SPV 355 A537 CL1
SB480M P355GH A St52, 19Mn8, StE355 SPV 355 A537 CL1
SB410 P235GH A St35, HI, StE255 SPV 235 A285 Gr. A/B/C

 

JIS G3115 Equivalent Table (International)

JIS Grade European (EN) German (DIN) French (NF) Italian (UNI)
SPV235 P355GH, P355N A St52, 19Mn8, StE 355 E 355 RA 510 AP, FP Fe 510-1-KW
SPV315 P296GH, Fe E315 A St45, 17Mn4, St E 315 Fe 460-1-KW
SPV355 P355GH D52-1, 2 E52-1, 2 A St52

 

5. Why Choose GNEE for Your JIS Steel Requirements?

 

  • Comprehensive Stock: We carry the full spectrum of JIS G3103 and G3115 grades.

 

  • Precision Processing: Custom cutting, beveling, and rolling to meet your equipment's specific dimensions.

 

  • Certified Quality: All plates are supplied with full Mill Test Certificates (MTC) ensuring total traceability.

 

  • Global Logistics: Efficient delivery to major petrochemical hubs worldwide.

 

6. Frequently Asked Questions (FAQ)

 

Q: What does the "M" signify in SB450M and SB480M?
A: The "M" stands for Molybdenum. These grades contain 0.45% - 0.60% Mo, which significantly increases the steel's creep strength and tensile strength at high temperatures.

 

Q: Is JIS G3115 suitable for nuclear applications?
A: Yes, specifically SPV series plates are widely used in nuclear reactor pressure vessels due to their high yield strength and excellent welding reliability.

 

Q: How is the elongation measured for these grades?
A: Elongation is measured over a gauge length of 2 in. (50mm). High elongation percentages, such as those found in SPV450, indicate superior ductility for pressurized environments.

 

Get an Instant Quote on JIS G3103 or JIS G3115 Steel Plates.

 

Relying on many first-class equipment, such as CNC Shearing machine, Press Brake machine, Straightening machine, Roll Bending machine, Flat Bar Machine, Deburring machine etc, GNEE STEEL could provide various semi-productsand extensive forming services to customers.

 

GNEE STEEL  PROCESSING

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CTL&SL
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Grinding Polishing
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Cutting
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Beveling
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Forming
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Maching
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Auto Welding
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Heat treatment
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Painting
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Engineering Services

1.CTL & SL SERVICE (141 SETS)

Currently, GNEE STEEL has imported manyadvanced CTL/SL equipment from Italy and Korea and could provide customized CTL/SL services from cold rolled stainless steel and carbon steel to hot rolled stainless steel and carbon steel as well as strips and ultra-wide sheet.

CTL FACILITIES
Max Length:16500mm

Max Width:2200mm

Max Thickness:25.4mm

Max Yield Strength:1500Mpa
SL FACILITIES

Max Width:2200mm

Max Thickness:18mm

Max slit Quantity:31

Max Yield Strength:1200Mpa

CTL & SL SERVICE

Steel Plate Leveling Machine

 

2.CUTTING SERVICE

GNEE STEEL imported lots of advanced cutting machines from Germany, Sweden, America and Japan, including plasmas cutting machine, water jet cutting machine, laser cutting machine, flame cutting machine and saw machine. In order to meet customers' diversified needs, GNEE STEEL also adopts nest working multi-cutting methods and intensive production to improve production capacity and save costs for the customers.

Laser Cutting Machine

Max Cutting Length:40,000mm

Max Width:4,600mm
Max Thickness:100mm

 

Flame Cutting Machine

Max Cutting Length:40,000mm

Max Width:8,000mm
Max Thickness:500mm

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Plasmas Cutting Machine

Max Cutting Length:30,000mm

Max Width:5,000mm
Max Thickness:100mm

 

Water-jet Cutting

Max Cutting Length:12,000mm

Max Width:4,010mm
Max Thickness:250mm

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3.FORMING SERVICE

Steel Plate Roll Bending
Maximum Rolling Thickness: up to 200mm
Maximum Width: 4200mm

Steel plate rolling

   steel plate rolling services

Automatic Bending Machine-Press Brake
Max Bending Capability:3000Ton
Max Bending Length:15,000mm

Expert in Bending High-Strength & Wear-Resistant Steels

Press Brake Forming

  Press Brake Forming

  Steel Plate Rolling

Punching Machine

Max Width:3,070mm
Max Thickness:8mm

Max Pressure:250t

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BEVELING SERVICE

GNEE STEEL beveling platform has edge milling machine, edge planer, flame / plasma groove cutting machine, flame groove cutting robot, desktop chamfering machine, gantry planerand other advanced equipment to provide customers with parts prefabrication services,daily processing of V-type, Y-type, X-type and U-type grooves, and guarantee subsequent processes such as welding and assembly of products.

 

Milling:
Max Cutting Length:18,000mm

Max Width:4500mm
Max Thickness:120mm

 Groove cutting robot

  groove cutting machine

Beveling:
Max Length:16,000mm

Max Thickness:80mm

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V-type, Y-type, X-type and U-type grooves

MACHINING SERVICE

GNEE STEEL owns CNC Portal-type Boring and Milling machine,CNC Floor-type Boring and Milling machine, Vertical Precision 5-axis Milling Machine, Portal-type Planer, Vertical Lathe, Cylindical Grinding machine, Hydraulic Planer and CNC Lathe and could provide fine machining of large spare parts and structural parts for customers.


Gantry Type Boring & Milling Maching Center

Max Length:48000mm

Max Width:12500mm
Max Height:8000mm

Max Diameter:10500mm

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Deep-hole Drilling Equipment
Max Driling Depth:1,100mm
Max Bore Diameter:φ80mm
Max Diametar:φ4,500mm

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MMulti-hole Drilling Equipment

Max Length:13,000mm
Max Width:10,000mm
Max Bore Diameter:φ105mm
Max Drilling Depth:250mm

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Floor Boring And Milling Machine
Max Length:24,000mm
Max Height:8,000mm
Turntable Dimensions:9x5m

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Vertical Lathe

Max Height:6,000mm

Max Diametar:φ22,00mm

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Automated Edge Milling Machine

The Automated Edge Milling Machine is a leading product in heavy-duty milling equipment. It is primarily used for weld groove preparation (beveling) on large-format plates made of stainless steel, carbon steel, and special steel grades. It can process plates with a maximum thickness of up to 90mm, a length of 16 meters, and a width of 4 meters.

 

It is equipped with dual milling units and a fully automatic milling cutter head changing system, enabling automated 4-edge beveling. Its standout feature is the profiling technology used when milling wavy plates and irregularly shaped products, which ensures absolute consistency of the groove after milling.

 

Utilizing specially designed milling cutter heads, it can execute highly difficult and complex groove profiles in a single pass.

 

Materials: Plain carbon steel, pressure vessel steel, wear-resistant steel, high-strength steel, stainless steel, nickel-based alloys, etc.
Width: 1200 - 4200 mm
Length: 5800 - 16000 mm
Thickness: 5 - 90 mm
Weight: Up to 35 tons

 

This edge milling machine is the world's premier automated bevel milling equipment. With its excellent structural design and advanced data algorithms, it achieves full automation from plate detection to the actual milling process, significantly improving processing efficiency while guaranteeing high precision.

 

  • Processing Accuracy

Length accuracy: ±1mm when L < 10m; ±2mm when L > 10m;

Width accuracy: ±1mm;

Diagonal accuracy: ±2mm;

Root face accuracy (blunt edge): ±1mm for Y-grooves; +0.5mm for X-grooves.

  • Processing Efficiency

The processing efficiency is more than 10 times that of conventional edge milling or edge planing equipment.

HEAT TREATMENT

Heat Treatment Furnace
Max Furnace Size:36x12x13.5m
Max Rated Temperature:1100℃
Max Loading Capacity:800t

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Heat Treatment of Pressure Vessels
Heat Treatment of Mining Equipment
Heat Treatment of Tube Sheet
Heat Treatment of Pressure Vessel Head

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Case : Steel Plates Supply for 100,000m³ Full Containment Ammonia Storage Tank Project

 

GNEE STEEL is currently participating in the procurement phase of a 100,000m³ full containment ammonia storage tank project, supplying high-quality steel plates for critical tank components. Due to the corrosive nature of ammonia and the risk of Ammonia Stress Corrosion Cracking (SCC), the project requires strict metallurgical control of materials according to EN 10028-3 standards.

 

One of the most important technical requirements of this project is the strict limitation of the actual Yield Strength (Re) for all NL2 grade materials. To prevent SCC risks in ammonia storage environments, the actual yield strength must not exceed 390 MPa, regardless of the nominal values specified in the standard or plate thickness ranges. This requirement places higher demands on steelmaking process control, heat treatment stability, and material testing.

 

steel plate for 100,000 m³ ammonia storage tank

Raw high-strength steel plates ready for the 100,000 m³ full containment ammonia storage tank production

 

Project Materials and Technical Requirements

 

The project mainly uses P355NL2 and P275NL2 normalized pressure vessel steel plates, which are widely applied in low-temperature storage tanks due to their excellent toughness and weldability.

 

Key technical specifications include:

  • Material grades: P355NL2 and P275NL2 (Normalized)
  • Yield strength: Standard minimum / Maximum limited to 390 MPa
  • Hardness: ≤ 225 HBW in base material
  • Impact testing: Charpy-V notch test at -50°C, minimum 27J
  • Certification: EN 10204 3.1 certificate, with optional 3.2 certification

 

These strict requirements ensure that the steel plates maintain stable mechanical properties and high resistance to ammonia-induced stress corrosion during long-term operation.

 

steel plate for 100,000 m³ ammonia storage tank

Precision rolling and forming of steel plates into curved sections for the 100,000 m³ ammonia storage tank.

 

Project Plate Quantities and Thickness Distribution

 

The total steel demand for this ammonia storage tank project is several thousand tons, mainly distributed across different tank sections:

 

P355NL2 – Inner & Outer Tank Shell Plates

  • Lower shell courses: 50 mm thickness – approx. 2,000 tons
  • Middle shell courses: 25 mm thickness – approx. 1,400 tons
  • Upper shell courses: 10 mm thickness – approx. 500 tons

 

P275NL2 – Tank Bottom Plates

  • Thickness: 10–15 mm – approx. 750 tons

 

P275NL2 – Suspended Roof Structure

  • Thickness: 5–8 mm – approx. 180 tons

 

S275JR – Outer Roof (Ambient Structure)

  • Thickness: 10 mm – approx. 450 tons

 

To improve tank fabrication efficiency and reduce circumferential welds, the project also requires wide steel plates to minimize welding joints, which helps reduce the potential risk of SCC in ammonia service conditions.

 

steel plate for 100,000 m³ ammonia storage tank

Formed steel segments wrapped and racked for protection, ready for 100,000 m³ ammonia storage tank assembly.

 

GNEE STEEL provides high-precision steel plate rolling and cylinder fabrication solutions for tank manufacturers worldwide. Send us your plate specifications or fabrication drawings for a fast quotation.

Request A Quote

 

TYPE GRADE SPECIFICATIONS
Carbon Steel / Low Alloy Coil Q235A/B/C/D/Q355B(Q345B)/C/D/E/SS400/SAPH400-C/ASTMA283Grade C

0.7~2.0*1250/1500mm*C

2.3~19.5*1250/1500/1800/2000mm*C

Medium Heavy Plate Q235B/Q355B(Q345B)/C/D/E 6.0-200x150mm-4000mmxL
Vessel Plate

Q245R/Q345R/HP295/SA516MGR485/SA516GR70/P355NL2/P275NL2/

S275JR//SPV490/ASTM A537 Class 1/Class 2

2.5-120x1500mm-3000mmxL
High Strength Steel

510L/610L/700L/750L/BS600MCK4/BS700MCK2/BS700MCK4/

BS960E/BWELDY700QL2/L4/BWELDY960QL4/HG60D/70D/785D/

Q460D/Q550D/690D/690E/TQ600MCD/TQ700MCD/S700MCD/

WYS600/700/STRENX700MCE/Q490E/Q490D

1.2-60x 1500mm-2500mmxL
Patterned Steel HQ235A|B 1.2-60x 1500mm-2500mmxL
Wear-resistance Steel

NM360/400/450/500/NM300TP/400TP/450TP/

ABREX400/450/500/B-HARD450XKY/

CREUSABRO4800/8000/EH C400LE/450LE/500LE/
HADOX450/500

3.0-50x1250mm-3300mmxL
Cold Rolled Coil DC01/RECC/REDT/SPCC/ST12 0.5-3.0x1250mm-1500mmxC
Galvanized Plate DC51D+AZ/DC51D+Z/DX51D+Z/SGH340+Z275/Z275/Z120/S350GD+ZM275 0.45-3.0x1250mm-1500mmxC
Pickled Coil DD11/SPHC 2.0-6.0x1500xC

Stainless Steel Material and Surface Specifications

TYPE GRADE THICKNESS SURFACE
Austenitic 304/304H/304L/304J1 0.25-150mm 2B/BA/NO.4/8K/SB/HL/NO.1
Austenitic 321 0.4-80mm 2B/BA/NO.4/8K/SB/HL/NO.1
Austenitic 316/316L/317L/316Ti 0.3-80mm 2B/BA/NO.4/8K/SB/HL/NO.1
Austenitic 201(J1/J2/J5) 0.35-12mm 2B/NO.1/1D
Ferrite 430 0.4-3.0mm 2B/BA/NO.4/8K/SB/HL
Ultra Pure Ferrite 443 0.4-2.0mm 2B
Ultra Pure Ferrite 436L/439/444/441 0.5-3.0mm 2B/2D

Special Steel / Nickel Base Alloy

TYPE GRADE GRADE (ASTM) GRADE (EN) THICKNESS
Heat-resistant Steel 309S S30908 1.4833 0.5-40mm
Heat-resistant Steel 310S S31008 1.4845 0.5-40mm
Duplex Stainless Steel 2101 S32101 1.4162 1.5-50mm
Duplex Stainless Steel 2304 S32304 1.4362 3.0-50mm
Duplex Stainless Steel 2205 S32205/S31803 1.4462 0.5-60mm
Duplex Stainless Steel 2507 S32750 1.4410 1.0-60mm
Super Austenitic-Steel 904L N08904 1.4539 0.6-50mm
Super Austenitic-Steel 254SMO S31254 1.4547 0.5-50mm
Super Austenitic-Steel 1.4529 N08926 1.4529 0.5-50mm
Super Austenitic-Steel AL-6XN N08367 1.4478 0.5-50mm
Nickel Base Alloy Alloy 31 N08031 1.4562 1.0-50mm
Nickel Base Alloy 800 N08800 1.4876 0.8-50mm
Nickel Base Alloy 800H N08810 1.4958 0.8-50mm
Nickel Base Alloy 800HT N08811 1.4959 0.8-50mm
Nickel Base Alloy Alloy 28 N08028 1.4563 1.0-20mm
Nickel Base Alloy Alloy 20 N08020 2.4660 1.0-20mm
Nickel Base Alloy 825 N08825 2.4858 0.8-40mm
Nickel Base Alloy C276 N10276 2.4819 0.5-50mm
Nickel Base Alloy C22 N06022 2.4602 1.0-50mm
Nickel Base Alloy 625 N06625 2.4856 0.8-20mm
Nickel Base Alloy 400 N04400 2.4360 1.0-20mm
Nickel Base Alloy 600 N06600 2.4816 1.0-50mm
Nickel Base Alloy Pure Ni 201 N02201 2.4061 0.5-20mm
Titanium TA1 Gr.1 Class 1 0.5-50mm
Titanium TA2 Gr.2 Class 2 0.5-50mm

As one of the leading jis g3193 pressure vessel steel manufacturers and suppliers in China, we warmly welcome you to buy jis g3193 pressure vessel steel in stock here and get free sample from our factory. All customized products are with high quality and low price.

PVQ Steel Plate, JIS G3193 Pressure Vessel Steel, Carbon Steel Pressure Vessel