Difference between S275ML and S420ML

Feb 13, 2026 Leave a message

Both S275ML and S420ML are thermomechanically rolled (TMCP) fine-grain structural steel grades specified under EN 10025-4, designed for welded structures requiring high toughness, excellent weldability, and guaranteed low-temperature impact performance . The "L" designation signifies enhanced toughness with Charpy V-notch impact testing at -50°C (minimum 27J longitudinal), compared to the -20°C requirement for non-L grades .

S275ML has a minimum yield strength of 275 MPa (≤16mm thickness), tensile strength of 370-530 MPa, and minimum elongation of 24% . Its maximum carbon equivalent (CEV) is 0.34% for thicknesses ≤40mm, ensuring excellent weldability with minimal preheating . Chemical composition limits include C ≤0.13%, Mn ≤1.50%, and microalloying elements (Nb ≤0.05%, V ≤0.08%) .

S420ML offers substantially higher strength with minimum yield of 420 MPa (≤16mm), tensile strength of 520-680 MPa, but lower elongation of 19% . Its CEV is higher at 0.43% (≤16mm), reflecting increased alloy content: Mn ≤1.70%, Ni ≤0.80%, and V ≤0.12% .

 

Key Differences:

Strength Level: S420ML provides approximately 53% higher yield strength (420 vs 275 MPa), enabling significant weight reduction in structural designs .

Chemical Composition: S420ML permits higher carbon (0.16% vs 0.13%), manganese (1.70% vs 1.50%), and nickel (0.80% vs 0.30%), contributing to its enhanced strength .

Ductility and Formability: S275ML offers superior ductility with 24% elongation versus 19% for S420ML, and better cold bending performance (2× thickness vs 4× thickness radius) .

Weldability: S275ML's lower CEV (0.34% vs 0.43%) provides even easier welding characteristics with virtually no preheat requirements .

Applications: S275ML suits general structural fabrication, storage tanks, and moderate-load components in low-temperature environments. S420ML is preferred for highly stressed structures such as offshore platforms, cranes, heavy machinery, and Arctic infrastructure where higher strength-to-weight ratios justify reduced section sizes .

 

Chemical composition for S275ML STEEL PLATE

 

EN10025-4 S275ML Chemical Composition

Grade

The Element Max (%)

C

Si

Mn

P

S

Al

N

S275ML

0.15

0.55

1.60

0.030

0.025

0.015

0.017

Nb

V

Ti

Cu

Cr

Ni

Mo

0.06

0.10

0.06

0.60

0.35

0.35

0.13

 

Chemical composition for S420ML STEEL PLATE 
 

Main chemical elements composition of S420ML STEEL PLATE
C Si Mn P S Nb V
0.16 0.50 1.70 0.025 0.020 0.05 0.12
Al(total) Ti Cr Ni Mo Cu N
≥0.02 0.05 0.30 0.80 0.20 0.55 0.025

 

Mechanical properties for S275ML STEEL PLATE:

 

Grade

 

 

Thickness

Yield Strength

Tensile Strength

Elongation

Impact Energy

(mm)

MPa (min)

MPa

% (min)

(KV J) (min)

 

 

 

 

-50 degree

S275ML

≤ 16

275

370-530

24

27

16> to ≤40

265

370-530

24

27

40> to ≤63

255

350-510

24

27

63> to ≤80

245

350-510

24

27

80> to ≤100

245

350-510

24

27

100> to ≤120

240

350-510

24

27

 

Mechnical property for S420ML STEEL PLATE:
 

Thickness (mm)
S420ML ≤ 16 > 16 ≤ 40 > 40 ≤ 63 > 63 ≤ 80 > 80 ≤ 100 > 100
Yield strength (≥Mpa) 420 400 390 380 370 365
  ≤ 40 > 40 ≤ 63 > 63 ≤ 80 > 80 ≤ 100 > 100
Tensile strength (Mpa) 520-680 500-660 480-640 470-630 460-620